products
Acid Zinc Plating Process
Rectifier Capacity :
8/12 Volt - 250/500/750/1000/1500 Amps
Air/ Oil cooled , with deamer and digital meters
Additional facility : Timer, Chiller unit, Amp Totalizer, Dozing pump for Brighteners.
Air Agitation Pump :
Vacuum type blower @ Capacity of 0.5/1/2/3/5 HP with Air Filters
Water Cooled Air pump with Mechanical Seal @ Capacity of 1/2/5 HP
Tank :
Fabricated with MS and Rubber Lined/ PVC lined
Fabricated with PP with wall thickness of 10/12 mm
Additional facility : Air Agitation Coil, Anode-Cathode Brackets, Outside FRP lining.
Barrel :
15/25/50 Kg Capacity of Loading, along with Tank and Gear Box, with Drum Hole size at 2 or 3 mm as per requirement.
Filter Pump :
125 LPM Magnetic Pump with PP Chamber @ 2500 LPH Actual Filtration Capacity
1 HP Mechanical Pump with MS Chamber @ 5000 LPH Actual Filtration Capacity
2 HP Mechanical Pump with MS Chamber @ 10000 LPH Actual Filtration Capacity
Cooling Coil :
Titanium Pipe @ Diameter from 0.5’ to 1.5’ with wall thickness 1.5 mm to 3 mm.
Anode Basket :
Titanium Basket with Solid Huck.
Operating Parameters :
| Temperature : | 20 to 35 ° C. |
| Voltage | 2 to 4 Volt DC. For VAT and 8 to 12 Volt for Barrel |
| Current | 15 to 40 Amps/ Sq. Ft. |
| Bath Composition : Zinc As Metal | 25- 30 gms/ltr |
| Pottasium Chloride | 140 – 160 gm/ltr. |
| Boric Acid | 40 - 50 gms/ltr. |
| Carrier Brightener(M ) | 15 – 20 ml/ltr. |
| Replainiser Brightner(R ) | 1- 2 ml/ltr. |
| Anodes : | Pure Zinc Metal @ purity of 99.99% |
| Rate of Deposition : | 25 micron in 23 min @ 40 Amp/sq.ft. |
| Filtration : | 2 hrs of working days. |
| Air Agitation : | Vigorous and continue while process for VAT, Oil free Air should be employed. |
| Brightener maintenance : | (M) @ 50 to 75 ml/ KAH (R ) @ 350 to 450 ml/KAH |